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2005.5 Jetta TDI 5 speed BRM

http://bigskyeuro.com/forums/viewtopic.php?t=3813

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Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Wed 15, 2016 7:02 pm
by Roadhog
awesome! Sounds like you lucked out!

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Thu 16, 2016 10:52 am
by Mikewire
Well, we'll see - I'm lucky it runs :)

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Thu 16, 2016 11:24 am
by Mikewire
To add to this thread, I fixed a myriad of stored codes last night:

Code: Select all

Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No: 1K0 907 379 K
   Component: ESP FRONT MK60      0104  
   Coding: 0021122
   Shop #: WSC 00066 000 00000
   VCID: 3A70359E757794EE70-806E

2 Faults Found:
00668 - Supply Voltage Terminal 30 
            002 - Lower Limit Exceeded - Intermittent
00290 - ABS Wheel Speed Sensor; Rear Left (G46) 
            012 - Electrical Fault in Circuit
First, this had to be the toughest wheel removal I've ever done. The aluminum had started to oxidize and corrode on the steel hub, and formed a ring so that I couldn't get the wheel off. It took some penetrating oil (PB Blaster), rubber hammer and a steel pipe to get enough leverage to start rocking the wheel back and forth enough for it to finally break loose.

Took my drill and an abrasive wheel and smoothed all the surfaces, and threw some AP grease on it. Good to go, but I anticipate the same issue on the other side.

Rear left sensor wires (two wires, brown and black) were completely ripped out of the connector...just dangling there :sly:

Had to depin, wire up two new pins, terminate, and then guess at which wire went in which hole. Fixed.

Code: Select all

Address 0F: Digital Radio        Labels: 8E0-035-593-XM.lbl
   Part No SW: 8E0 035 593 E    HW: 8E0 035 593 E
   Component: SDAR XM         H03 0060  
   Revision: 00000000    Serial number: AUZ4Z7D3021631
   Shop #: WSC 00000 000 00000
   VCID: 2B5E00DA8A2D3D66FB-807E

1 Fault Found:
02635 - Tuner Not Enabled/Activated 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 2
                    Reset counter: 243
                    Mileage: 319893 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:03
FYI...bogus code. Anyone will get this if Sirius/XM tuner is not activated.

Code: Select all

Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN2.lbl
   Part No: 1K0 959 701 K
   Component: Tuer-SG         024 2339  
   Coding: 0001271
   Shop #: WSC 00066 000 00000
   VCID: 366821AE416F708E94-8062

1 Fault Found:
00928 - Locking Module for Central Locking; Front Driver Side (F220) 
            008 - Implausible Signal
Failing solder points on the door lock module. Eventually I'll have to replace it, or pull it and resolder.

Code: Select all

Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
   Part No: 1K1 909 144 H
   Component: EPS_ZFLS Kl.2       1502  
   Shop #: WSC 00000 000 00000
   VCID: 306417B6A30B5EBECE-8064

1 Fault Found:
00778 - Steering Angle Sensor (G85) 
            000 -  -
Ended up being a combination of the ABS issue and having the battery unhooked. Needed to drive it and spin the wheel so the sensor would read a full path of travel. Fixed.

Code: Select all

Address 47: Sound System        Labels: 3C0-035-456.lbl
   Part No: 1K6 035 456 
   Component: 08K Audioverst.     0003  
   Revision: 00002000    Serial number: 00000000027042
   Shop #: WSC 00000 000 00000
   VCID: 69D2BAD24051EF76C9-803C

1 Fault Found:
00420 - Front Right DSP Midrange Speaker (R104) 
            011 - Open Circuit
Opened up the passengers side panel - this mid range speaker was unplugged :screwy: However, I found the low range speaker is non-functional. So two new speakers will need to be installed - so they match.

Code: Select all

Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 E    HW: 1K0 963 235 E
   Component: PTC-Element         0404  
   Revision: 00800000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2D5A0EC2B4393356E5-8078

1 Fault Found:
00361 - Heater Element for Auxiliary Heater (Z35) 
            014 - Defective
This one comes and goes, I'll have to monitor it and test it when it gets colder outside.

Code: Select all

00122 - Outside Warning Light/Door exit Light; Rear Left 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 4
                    Fault Frequency: 15
                    Reset counter: 203
                    Mileage: 0 km
                    Time Indication: 0
Light was not connected, in fact, I couldn't even find the connector because it had been pushed into the door. The panel had been pulled before, and the high range speaker had been broken off, plus the low range speaker ring had been broken off of the door panel.

I had to heat weld (with a soldering iron) and melt the plastics back together, then get everything lined back up and the panel back on. Pain in the ass, but it won't fall apart, and it all works now.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

That's all for now - I'll get to driving it and shake out the rest of the cobwebs. :thumbsup:

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Thu 16, 2016 1:18 pm
by MT-Getto
Can I rent you for a week?

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Thu 16, 2016 1:23 pm
by Mikewire
MT-Getto wrote:Can I rent you for a week?
Yup, no problem. Just as soon as my clone finishing growing. I can pencil you in, say, 2026? :beer:

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Fri 17, 2016 7:05 am
by MT-Getto
Mikewire wrote:
MT-Getto wrote:Can I rent you for a week?
Yup, no problem. Just as soon as my clone finishing growing. I can pencil you in, say, 2026? :beer:
That'll be just fine, but only if I get the master copy. :laughing:

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Fri 17, 2016 8:20 am
by kompressorgolf
Methodical :)

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Fri 17, 2016 9:22 am
by Mikewire
MT-Getto wrote:That'll be just fine, but only if I get the master copy. :laughing:
You got it. Heads up, that guy is a little OCD.
kompressorgolf wrote:Methodical :)
I just can't believe what PO's do (or don't do) with their vehicles. I kind of enjoy going through the little stuff like this and getting it all functional and back to OEM working order.

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Fri 17, 2016 11:06 am
by 201motels
Mikewire wrote: I kind of enjoy going through the little stuff like this and getting it all functional and back to OEM working order.
Me too. Gives me a lot of pride when everything is tip top again.

Re: 2005.5 Jetta TDI 5 speed BRM

Posted: Jun Sat 25, 2016 10:00 am
by Mikewire
Image

Drove it back and forth to work and running errands and it's a great little runner. Thought I would show-off the MPG this BRM motor gets, compared to my CJAA.
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